Concrete Foundations for Metal Buildings

From subgrade and vapor barriers to rebar, joints, and drainage—then the specifics for Rigid Frame (red iron) vs Cold-Formed (C/Z): footings, grade beams, and anchor bolts that fit your stamped drawings.

1) Slab-on-Grade Fundamentals

Subgrade & Drainage

Strip organics, proof-roll, and compact per geotech/engineer. Provide positive drainage away from the slab (target ~5% fall for the first 10′ where feasible). Keep splash-back off panel bases.

  • Well-graded base (e.g., 4–6″ compacted) as specified.
  • Plan swales and downspouts before you pour.

Vapor Barrier & Reinforcement

Install a continuous vapor barrier with lapped/taped seams and puncture protection. Place reinforcement (rebar/WWF) at designed cover; typical slabs are 4–6″ — verify with engineering and code.

Tip: Coordinate slab thickness with door thresholds and base trim fastener zones.

Joints & Saw-Cuts

Cut control joints per layout and timing; align at re-entrant corners and openings. Use isolation/expansion joints at grade beams, footings, columns, and dissimilar materials.

Elevation & Access

Set finish floor elevation high enough for site drainage and snow/ice. Confirm drive widths, turning radii, and crane/lift staging if the structure requires it.

Loads drive concrete: Verify your loads & code (IBC year, wind, snow, seismic, frost) via CodeSmart™ before finalizing foundation design.

2) Rigid Frame (Red Iron) Foundations

Typical System

Isolated spread footings at main frames, tied by grade beams or slab per design. Sizes/depths resist soil bearing, overturning, and uplift; top elevations coordinate with anchors and grout space.

ComponentNotes
Main Frame FootingsSet to elevation for base-plate grout; verify bearing and rebar per plan.
Anchor RodsSteel templates, correct projection/embed; protect threads and check X-Y.
Grade BeamsTie footings laterally or support edges when specified.
SlabSequence with erection as designed; confirm F-numbers where required.

Anchors & Tolerances

Follow the manufacturer’s anchor-bolt plan exactly. Use rigid templates; verify location, projection, and plumb prior to pour. Maintain grout space and keep rods clean through finishing.

  • Photo-log inspections and measurements.
  • Double-nut leveling if specified.
  • Never torch/slot base plates without written direction.

Sequencing

Common flow: footings → cure/strip → verify anchors → erect frames → slab. Some designs pour slab first; always follow stamped drawings and erector plan.

Inspections & Docs

Expect inspections for forms/steel, anchors, and possibly special inspections for bolting/welding. Keep stamped drawings, RFIs, and change orders on site.

Don’t freehand anchors: Field-moving anchors without engineer approval risks fit-up issues and voided warranties.

3) Cold-Formed (C/Z) Foundations

Typical System

Continuous perimeter grade beam with thickened edges or piers as needed. Columns land along the beam; the interior slab serves as the floor.

ComponentNotes
Perimeter Grade BeamReinforced and below frost where required; width/depth per engineering.
Anchors/StrapsAt column lines per pattern; maintain straightness and projection for base trim.
Slab-on-Grade4–6″ typical; continuous vapor barrier; isolation joint to grade beam if specified.

Frost, Elevation & Trim

Extend grade beam below frost per local criteria. Keep top of beam above exterior grade to protect panel bases. Coordinate base-trim fasteners and wall-panel laps with anchor layout.

Sequencing

Typical: excavate/grade → form & pour grade beam → set/verify anchors → backfill → prep/pour slab. Record dimensions and take photos for close-out.

Drainage Integration

Plan gutters/downspouts and surface drainage to keep the perimeter dry. Tie site swales to discharge points away from slab edges.

4) Checklists You Can Use

Before You Pour

  • Soil report or bearing confirmation available.
  • Local criteria verified (IBC year, wind, snow, seismic, frost) via CodeSmart™.
  • Stamped foundation drawings match building drawings.
  • Anchor-bolt plan reviewed with concrete sub + erector.
  • Joint layout set; finish elevations confirmed.

During Placement

  • Inspector sign-offs recorded (forms, steel, anchors).
  • Anchors braced, templates tight, threads protected.
  • Vapor barrier intact; seams taped; penetrations sealed.
  • Saw-cut timing per spec; edges clean and straight.

After Cure

  • Verify anchor projection/locations; record as-builts.
  • Repair spalls before steel arrives; maintain grout space.
  • Confirm slab flatness (F-numbers) where doors/equipment require.

Common Mistakes

  • Pouring before receiving the final anchor-bolt plan.
  • Punctured or muddy vapor barrier under the slab.
  • No isolation joints at grade beams/footings.
  • Slab elevation too low → splash-back at panel base.

Align finishes and penetrations: see Sheeting & Trim Standards and moisture strategy in Insulation 101.

5) Important

Educational guidance only. Foundations must be designed and stamped by a licensed engineer for your site conditions and loads. Always confirm requirements with your local building department.